Nickel Smelter Plant Expansion Project

Year : Sep. 89 – On going
Owner : PT.International Nickel Co. (INCO)
Clients : PT. INCO
Davy Int’l/Beca Simons Ltd
PT.Fluor Daniel Indonesia

Scope of work:

  • Foundation for Kiln 4
  • Install new Kiln 4, ESP, Conveyors, Calcine Transfer, Granulation and all associated Steel Structures, Piping,
  • Electrical & Instrumentation, rebuilding/relining of existing kilns.
  • Rebuilding of Furnace 2& 3, Kiln 1,2 &3 and Dryers.
  • Install Kiln 5, Coal Transfer Conveyor, New Dryer 3, relocation of sewers, drains & piping, new ESP & Multiclones.
  • Install Sulphur Melt System (M/P/E/I)
  • Modification of DOS 1, repairs to Dryer 1&2,Kiln 1 refurbishment
  • Architectural/HVAC Balance of Building.

With its superior manpower, modern facilities and advanced techniques TJE has been successful in the field of metal processing and mining plants. Some of the jobs it has undertaken are :

Fabrication and Construction of Reduction and cathode cell conveyor and tacking system for Anode blocks of PT. Indonesia Asahan Alumunium (INALUM ).
 
General Installation of Nickel Smelter plant for PT. International Nickel Indonesia ( INCO ) including civil, mechanical, piping and insulation, electrical and instrumentation work. The detail of our continuous project activities at this site are given as follows :

2001 - till date Installation of ESP 2/D3 P/C/M/E/I
Structures, equipment and piping for Cold Rolling Mill for Krakatau Steel, Cilegon, West Java
Construction of electrolytic cleaning line incl. civil/mech., electrical, fabrication for PT Cold Rolling Mill Facilities
Construction of Ship unloaders, Stacker reclaimer and a 6 Km Conveyor system including mechanical and electrical work for Krakatau steel.
Erection of 2 units Stacker and Shiploader for Indominco Coal Project
1998 - 1999 Expansion project : DOS 2 Expansion, instrument of Kiln 5, Dyer 3, ESP, Conveyor, Screening station 9, Sulphur Melting Station, Compressors, Control Rooms C/M/E/I with PT Fluor Daniel & PT Inco
1996 - 1997 ESP 1/D2 Culvert, Sulphur Melting Station P/C/M/E/I
1991 - 1993 Furnace rebuilding, Kiln 2 refractory replacement C/E/M/I
Shutdown works : 6 months
1991 - 1991 Plant maintenance contract including modification, repair and replacement
1989 - 1991 Civil : Foundation for kiln
All other foundation
Mechanical :All mechanical work including installation of Kiln 4, Dryer modification, ESP, Conveyors, DOS modification, St. Structure Screening Station 8
Shutdown work : 35 days
Elect./Instr. : All elect./Instr. Works with high voltage live 20 KVA
 

 
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